Common Fails Under AS/NZS 37602022 and How to Avoid Them

Common AS/NZS 3760:2022 fails

Fail #1: Missed testing intervals

One of the most common compliance issues is failing to test equipment within the correct timeframe. AS/NZS 3760:2022 stipulates different retesting intervals depending on the environment. For instance, every 3 months for construction sites or every 12 months for lower-risk offices.

Overlooking these intervals breaches the standard and increases the risk of undetected electrical faults. Using a reliable testing and tagging service helps prevent this issue.

Fail #2: Incorrect tagging or labelling

A tag is more than a sticker. It’s also proof of compliance with the standard. Unprofessional testers frequently fail to include vital details like the test date, retest date or the testing technician's identification.

Tags with incorrect colour coding or tags that fall off are in violation of the code. These errors can lead to confusion during audits or safety inspections and testing of electrical equipment. Using durable tags and following the standard's labelling requirements is essential for ongoing compliance.

Fail #3: Improper visual inspection

The first step in the testing process is a visual inspection of the electrical appliance. However, testers often rush this step or overlook this entirely. Some technicians rely too heavily on the tester, missing obvious physical issues such as frayed cords, cracked plugs, burn marks or exposed wiring.

These faults can pose a serious safety risk. Therefore, a thorough, methodical visual inspection is necessary before electrical testing begins to ensure compliance and workplace safety.

Fail #4: Use of uncalibrated equipment

It’s important to calibrate testing instruments regularly to ensure they deliver accurate results. Using uncalibrated or out-of-date devices can lead to false passes or missed faults, creating a false sense of safety.

AS/NZS 3760:2022 requires maintaining and calibrating test equipment in line with manufacturer and standard guidelines. Without proper calibration records, you risk non-compliance and invalid test results.

Fail #5: Inadequate documentation:

One of the core requirements of AS/NZS 3760:2022 is keeping detailed and up-to-date records of appliance testing. Records should detail: 

• Appliance IDs
• Test dates
• Results
• Technician details

If this information is missing, the consequences include failed audits and complicated insurance claims if an incident occurs.

Without the proper documentation, you can’t demonstrate compliance. This leaves your business exposed to legal and financial risks in the event of an electrical fault or workplace inspection.

Fail #6: Unqualified personnel conducting testing

AS/NZS 3760:2022 requires someone with appropriate training and knowledge to carry out the testing and tagging process. Unqualified staff who perform this task are more likely to miss defects, misinterpret test results or skip crucial steps. This voids compliance and places your business at risk of legal liability and potential safety issues.

How to avoid ASNZS 37602022 compliance mistakes

1. Hiring qualified technicians ensures every test is accurate and consistent, and in accordance with AS/NZS 3760:2022 Australian and New Zealand standard. Certified professionals know how to spot hazards, follow the correct procedures and maintain up-to-date knowledge of standards. This provides peace of mind that your workplace is compliant and safe.
2. Testing intervals vary depending on how and where you use electrical equipment. Automating retest schedules reduces the risk of missing deadlines and helps you stay compliant.
3. Testing tools must be accurate to be effective. Regular calibration and maintenance of testing devices are essential for obtaining consistent and valid results. Without it, even a trained technician could be working with unreliable data.
4. Maintaining clear documentation is another part of compliance. Digital record-keeping systems make it easier to track results, create reports and provide valuable evidence during audits or insurance claims.
5. A periodic review helps identify gaps before they become liabilities. Whether you manage compliance in-house or outsource it, regular audits are key to ensuring ongoing workplace safety and avoiding costly penalties.